High-Quality Liquid Supplements Manufacturer

Raw Material Pretreatment -- Establishing the critical foundation for the premium quality.

• Dissolution of raw materials: Maltodextrin, casein, etc., should be pre-mixed using a high-speed shear device and dissolved in purified water to avoid clumping.

• Homogenization of lipids: A mixture of oil and phospholipids, along with compounded emulsifiers (such as monoglycerides, sucrose esters, etc.), is processed using a high-pressure homogenizer to form a stable emulsion.

• Protection of heat-sensitive components: Vitamins, minerals, and other sensitive ingredients should be added during low-temperature stages to prevent thermal degradation.

Batching and mixing are critical processes in the production of liquid food supplements, directly impacting ingredient homogeneity, nutritional stability, and final product physicochemical properties. Precise sequence, mixing process parameter control, and real-time monitoring are essential to ensure accurate execution of the formulation design.

Key focus include but are not limited to:

• Staged sequential Mixing strategy

• Mixing equipment and kinetic control

• Homogenization and stability pre-control

• In-process quality control

• Ultra-High Temperature (UHT) Sterilization: Processing at 135-140°C for 4-15 seconds to eliminate microorganisms while minimizing nutrient loss.

• Sterile Filtration: Suitable for heat-sensitive components, using 0.22μm pore-size membranes to remove microbes.

• Aseptic Filling Technology: Sterilized liquid is filled into pre-sterilized packaging (e.g., aluminum-plastic pouches, glass bottles) via an aseptic filling line. The process must be conducted in a sterile environment, with filling accuracy tolerance ≤ ±1%.